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Automatic mold change water/oil/electric quick-disconnect coupling for hot-press equipment
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Application Background
An automotive trim parts manufacturer needed to manually connect the oil, electrical, and water circuits required by molds during hot-press equipment mold changes, including hydraulic hoses, cables, and cooling water pipes. Manual connection on site was not only inefficient but also posed safety hazards. The project adopted ECS quick-connect plates to enable automatic docking of water, oil, and electrical interfaces during automatic mold changes on hot-press equipment, thereby improving changeover automation and production safety.
Sore Point
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1. Manual mold change wiring and water/oil hose connection are inefficient and time-consuming, with a high error rate. The wide variety of molds on site and the low level of interface standardization make it difficult to implement an automated mold change system. 2. Imported brand products are expensive, leading to high project costs. In addition, long delivery times and slow response to custom non-standard requirements affect production efficiency. 3. Materials at the end of the equipment need to be handled manually, which is cumbersome and involves a large workload.
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How To Solve
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Qiaotian's technical team proposed an automatic docking solution after research and developed an integrated automated mold change system capable of automatically detecting mold positioning and completing the docking of oil, water, and electrical interfaces, enabling automatic energy switching during mold changes. A dedicated team was also established to provide custom non-standard docking plate products based on customer requirements, using quick-connector technology to reduce mold change time and meet production needs. In addition, Qiaotian provided personalized wiring services so that the equipment could be installed and used immediately upon arrival at the customer's site, and introduced automated conveyor belts to reduce manual handling requirements. Upon project completion, the automatic docking of water, oil, and electrical channels improved automated mold change efficiency, increased the overall production cycle by 30% compared to expectations, and enabled full automation of the production line. The solution received 100% recognition and approval from the customer and has also been applied simultaneously at the customer's overseas production base.
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